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Advancing Packaging Automation: Unveiling the Power of Syncroflex Technology

In the world of packaging automation, innovation is the driving force behind improved efficiency, reduced downtime, and enhanced product quality. One ground-breaking advancement that has been making waves in the industry is Syncroflex technology.

Developed by Packaging Automation, this cutting-edge technology is revolutionizing tray sealers by addressing key challenges and unlocking a plethora of benefits. Let's delve into the remarkable features and advantages of Syncroflex technology and understand how it is transforming the packaging landscape.

Pack Stability: Paving the Way for Seamless Motion

One of the standout features of Syncroflex technology lies in its ability to enhance pack stability through the elimination of stop-start motion. Traditionally, the process of synchronizing infeed and stepper belts involved abrupt halts and aggressive restarts, often leading to instability in the packs. With Syncroflex, this issue is expertly tackled. By seamlessly adjusting the speed of the infeed belt to match the stepper belt, a continuous motion of packs is maintained. This eliminates the need for sudden and disruptive stops, ensuring a smooth and stable movement.

The benefits are multifold. Not only does pack stability reduce the risk of pack toppling and slipping, preventing crushed packs and machine stoppages, but it also permits the infeed to operate at slower speeds without compromising stability. This, in turn, leads to increased overall machine speeds. Syncroflex's innovative approach allows for a significant boost in machine output without sacrificing pack integrity.

Prolonging Machine Life Through Reduced Conveyor Wear

Syncroflex technology's impact extends beyond pack stability. The conventional start-stop nature of tray sealers, with up to 160 stop-starts per minute, accelerates conveyor wear and necessitates frequent maintenance. Syncroflex brings a paradigm shift in this regard. The technology significantly reduces the number of stop-start instances, preserving the mechanical life of conveyor components.

This reduction in wear translates into fewer maintenance downtimes, resulting in cost savings and increased operational efficiency. By minimizing wear and tear on the conveyors, Syncroflex not only extends the longevity of the equipment but also minimizes disruptions caused by maintenance activities.

Elevating Productivity with Increased Speed

Syncroflex technology opens up avenues for speed enhancement, optimizing the entire production process. Firstly, by enhancing pack stability on the stepper, it becomes possible to change the direction of pack feed, allowing more packs to be transferred and sealed simultaneously. This improvement is particularly evident when transitioning from stable packaging configurations to less stable ones, like going from short edge leading to long edge leading.

Secondly, the elimination of abrupt stop-starts has a cascading effect on productivity. Traditional tray sealers suffer from lost time during each cycle due to deceleration and acceleration. Syncroflex's continuous motion approach minimizes this loss, potentially increasing machine output by up to 20% per cycle.

The real-world impact is tangible. For instance, a machine that previously operated at 104 packs per minute (ppm) can experience a 33% increase in output, reaching 144 ppm with Syncroflex. The technology's ability to unlock additional capacity without sacrificing stability is a game-changer for high-volume production environments.

Reduced Product Loss and Tray Damage: A Gentler Approach

The advantages of Syncroflex extend to the delicate art of product handling. The technology's updates to the infeed mechanism facilitate a smoother transfer process. The reduced need for aggressive accelerations translates to gentler pick-ups and controlled transfers. This gentler approach has a direct positive impact on product integrity and tray condition, particularly when handling board trays.

By minimizing the potential for tray damage during transfer, Syncroflex helps maintain the aesthetic appeal of packaged products. Moreover, the controlled transfer prevents loose product within trays from being dislodged during movement, reducing instances of product loss. This dual benefit not only safeguards the quality and presentation of goods but also contributes to cost savings by preventing unnecessary waste.

Packaging Automation's Syncroflex technology is more than just a series of technical enhancements – it's a transformative force in the world of tray sealers. By addressing challenges related to pack stability, conveyor wear, speed limitations, and product integrity, Syncroflex paves the way for enhanced efficiency, reduced downtime, and improved overall productivity. As packaging demands continue to evolve, Syncroflex stands as a beacon of innovation, reshaping the future of packaging automation.

To find out more about Syncroflex and how it can improve the efficiency of your operation, reduce machine downtime, and enhance product quality contact the sales team at or call 01565 756555.


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