The high speed fully automatic single and twin lane Revolution range  uses proven, patented, motion control technology to maximise output. These energy efficient machines incorporate POWERDRIVE technology eliminating the need for compressed air and are designed with energy saving components and standby mode to minimise energy usage during operation. Novel technology provides quiet machine operation, on screen clear visual performance indicators and web based live OEE production data.

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The Revolution is a fully electric automatic tray sealer using motion control technology to provide high speed output with quick tool changes. Incorporating POWERDRIVE technology, there is no requirement for a compressed air supply. It can be used to seal reel fed film to pre-formed trays and can be configured to use MAP-F gas flushing, full MAP-V vacuum and SkinPAC for extended shelf life.  Dependent on the tray size it can seal up to six packs at a time giving a maximum output of 150 packs per minute. Electric supply only is required for this machine.  An available option is to have the Revolution built to accept eight packs at a time giving a maximum output of 200 packs per minute.

SPECIFICATIONS

ENERGY SAVING

• POWERDRIVE®: fully electric - zero air

• Patented fully electric, superior performance, high precision magnetic seal station

•  “Soft Seal” profile function – quiet mode

• Automatic standby mode when not in use

• Reduced gas consumption with MAP sealing

EFFICIENT

• Robotic Infeed, continuous motion system, increases throughput and avoids any pauses

• User-friendly high clarity 12” HMI touch screen

• Interactive HMI with operator prompts

• Manually adjustable self-centring infeed guides (servo option available)

• Accurate monitor temperature control

• Zonal guarding protection system

FEATURES

INTELLIGENT

• Automatic recipe driven film set up

• Auto adjusting film tension system

• Film snap protection

• Easy to follow guided film path for loading

• Intelligent self-diagnosis system 

• Tool pack block sensor to avoid smash ups

• Pack crush protection on stepping belt

• Industrial remote access diagnosis

• Interactive screen: coder can be controlled through the machine HMI

• RFID fob access and full audit trail

• DataConnect – online data capture solution. Machine operating linear speed curves programmable for awkward products

• SQL data logger

FUTUREPROOFED

• Atmospheric sealing

• MAP-F (Gas Flushing)

• MAP-V (Vacuum / Gas Flushing)

• SkinPAC – below the flange

• SkinPAC Plus – up to 100mm above the flange

• Fully optional from both sides

• Fully portable with fixed locking feet

• Date coder integration ready

• Modular both on options available

• Bypass/Passive conveyor available

• Industry 4.0 ready

HYGIENIC

• Full hygienic, robust construction to food industry standards

• Full open access with interlocked guarding and open construction machine bed for hygiene

• Quick release removal  conveyors

FLEXIBLE TOOLING

• POD-tech, cartridge style tooling – gives a 90% reduction in any unplanned downtime

• Tool-less, fast base tool locking mechanism

• Two minute tool changeover

• Quick release tools

• Inbuilt tool docking system aligns electrical and gas/vacuum connectors

• Lightweight tooling

• Easy height-adjusting telescopic transfer arm

• Quick release cutting blades

• Waterproof heater mats, rapid warm up times

• Eco-Cut film saving tooling options

• Inside-cut & foil crimping functions

MATERIALS

The Revolution has the ability to heat seal reel fed film, paper or laminate lids to preformed trays and containers of CPET, Polypropylene, PVC, Styrene, Board, Smooth walled foil, pre-cut board, Pulp, Paper, Plastic, and many other types of container.

Our trials facility based at our factory in Knutsford offers you the opportunity to carry out trials and produce sample packs. Our packaging seal technologist can guide you through the development of new packaging concepts and environmentally friendly alternatives with our wealth of experience and knowledge. https://www.pal.co.uk/trial-facility

SUPPORT

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