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The high speed fully automatic single and twin lane Revolution range uses proven, patented, motion control technology to maximise output. These energy efficient machines incorporate POWERDRIVE technology eliminating the need for compressed air and are designed with energy saving components and standby mode to minimise energy usage during operation. Novel technology provides quiet machine operation, on screen clear visual performance indicators and web based live OEE production data.

Revolution XL


200 PPM

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Electrical Supply

32A 415V 3 Phase N+E

16A max/phase 50/60Hz

Pneumatic Supply


Revolution XL Features

Fully Automatic Range - High Speed


Machine Features.

  • Operation from both sides.

  • POWERDRIVE - fully electric zero air.

  • High force servo driven seal station giving a 300% increase in seal force compared to conventional pneumatic systems with 98% reduction in energy use.

  • Operator friendly touch screen provides machine status, self diagnostics and operator prompts.

  • High speed (ITS) Intelligent Transfer via an interpolated multi axis robotic motion system which ensures a continuous flow of trays through the machine from infeed to outfeed eliminating any need for pauses or buffering.

  • Small footprint optimises use of factory space.

  • Pre-set accurate recipe based temperature control.

  • High accuracy servo driven film feed system with easy to follow film path.

  • High accuracy automatic registered film setup removes the need for registered film adjustment rollers improving process operation and setup.

  • Film cycle operates in the same way for printed and plain film leading to smoother travel film through a date coder giving optimised operation and clearer print quality.

  • PCP (Pack Crush Protection).

  • FSP (Film Snap Protection).

  • Hygienic, robust construction to food industry standards.

  • Quick and easy to remove infeed and outfeed flat PU belt conveyors for added hygiene.

  • Linear speed of transfer belts has been slowed to ensure smooth movement of low viscosity products without reducing machine output speed.

  • Film as thin as 17 um can be used to reduce packaging waste.

  • Fully portable, caster mounted.

  • Smart system does not alarm if one I mark is missed on low quality prinited film, only alarms after 2 consecutive misses.

  • Auto adjusting film tension system manages the film tension in relation to the amount of film on the reel.  The tension system automatically adjusts the tension setting when the reel reduces in diameter and is set up through the stored recipe.

  • Incorporates PA's novel MAGPAL technology that allows the tool lift mechanism to be deactivated during the seal process minimising machine energy use.

  • Up time is maximised by zoned guarding which ensures machine cycle can be restarted without delay after a guard circuit has been broken.

Tooling Features.

  • Removable tooling impressions allow for continuous operation of the machine.

  • Two minute tool changeover with quick release tools.

  • Lightweight tooling for manual loading.

  • Inbuilt TDS (Tool Docking System) aligns electrical and gas connectors.

  •  Adjustable transfer arm heights cater for any depth of tray.

  • Quick release cutting blades.

  • Waterproof heater mats reduce failures during cleaning and reduce heat up times by up to 36%.


  • The Revolution XL has the ability to heat seal reel fed film, pre-cut foil, paper or laminate lids to preformed trays and containers of CPET, Polypropylene, PVC, Styrene, Board, Smooth walled foil, pre-cut board, Paper, Plastic, and many other types of container.


  • MAP-F (Modified Atmosphere Packaging).

  • MAP-V (Vacuum Gas Flushing)


  • Reduced gas consumption and shorter cycle times.

  • Automatic centralising tray guides.

  • Industrial remote access solution for remote diagnostics and program updates.

  • Eco-Cut - reducing film waste.

  • Foil crimping.

  • Inside cut for neater pack presentation.

  • Pre-Printed or Pre-Punched registered film.

  • Through conveyor.

  • Date coder integration ready.

  • Data capture solutions available.

  • SQL datalogger

  • RFID fob access restricts operator access to certain levels with the machine screen to prevent unauthorised changes to the functions of the machine.

The Revolution XL is a large bed, fully electric automatic tray sealer using motion control technology to provide high speed output in a single lane format with quick tool changes. This is an extended model of the Revolution, with a larger machine bed, capable of accepting more trays per cycle to maximise output. Incorporating POWERDRIVE technology, there is no requirement for a compressed air supply. It can be used to seal reel fed film to pre-formed trays and can be configured to use MAP-F gas flushing, full MAP-V vacuum and SkinPAC for extended shelf life. Dependent on the tray size it can seal up to eight packs at a time giving a maximum output of 200 packs per minute. Electric supply only is required for this machine.

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Z-Web Team 2020

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1 Montgomery Close ~ Parkgate Industrial Estate ~ Knutsford ~ Cheshire ~ WA16 8XW ~ United Kingdom +44 (0) 1565 755000