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The high speed fully automatic single and twin lane Revolution range  uses proven, patented, motion control technology to maximise output. These energy efficient machines incorporate POWERDRIVE technology eliminating the need for compressed air and are designed with energy saving components and standby mode to minimise energy usage during operation. Novel technology provides quiet machine operation, on screen clear visual performance indicators and web based live OEE production data.

NEW

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The Revolution 2.0 is the latest addition to the Revolution range of fully electric automatic tray sealers with a new ergonomic design, and a number of innovative features that take manufacturing efficiency and energy saving to the next level. It is a flexible single lane tray sealer that requires zero air and incorporates interpolated multi axis robotic motion to ensure a continuous flow of trays through the machine from infeed to outfeed, eliminating any need for pauses or buffering to increase overall throughputs and cycle times. The Revolution 2.0 machine is designed to be capable of achieving up to 25 cycles per minute sealing 8 trays at a time.

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NEW Updated high speed transfer carriage, quieter and more energy efficient

Integrated top tool loading jig for loading tools and also provides a maintenance position to avoid removing the tool from the machine

Recipe driven settings for registered film automatically adjusts the reel position to eliminate the need for manual set up during change overs

NEW Guarding design with 180° opening for optimal access to the machine for hygiene and maintenance

NEW Solid machine base plate made from stainless steel for maximum hygiene

Zoned guarding ensures machine cycles can be re-started without delay after a guard circuit has been broken

NEW Stepper belt design to enable lower profile trays to be used

NEW Streamlined HMI inclusive of a memory card for recipe back up

RFID fob access for operators

NEW RFID “Intelligent” tooling option to allow tool identification and prevent human error during changeovers

Remote access solution is optional for remote diagnostics and program updates.

2 stage “crush” detection, PCP (Pack Crush Protection) on infeed and Tool Pack Block inside the tooling at point of seal

NEW Automatic Film Tension System

Film snap detection to alert the operator

NEW Rewind quick release waste removal push button, simple, easy and tool-less

Option for gas flushing (MAP-F) 

Tooling Benefits:

Ability to seal up to EIGHT trays at a time, depending on tray size.

NEW style dynamic heat mats that improve heat up time by 75%.

Individual top tool cartridges, which can be simply removed, if required for maintenance.

NEW Tool-less base docking with locking mechanism

NEW

2021

SPECIFICATIONS

FEATURES

ENERGY SAVING

  • POWERDRIVE®: fully electric - zero air.

  • Patented fully electric, superior performance, high precision magnetic seal station.

  •  “Soft Seal” profile function – quiet mode

  • Highspeed, low energy transfer carriage

  • Automatic standby mode when not in use.

  • Reduced gas consumption with MAP sealing.

EFFICIENT

  • Robotic Infeed, continuous motion system, increases throughput and avoids any pauses.

  • Streamlined user-friendly high clarity 12” HMI touch screen interface

  • Traffic light efficiency screen and software

  • Manually adjustable self-centring infeed guides (servo option available).

  • Simple, quick push button rewind waste removal system

  • Accurate monitor temperature control

  • Zonal guarding protection system

  • Knife edge conveyor options for seamless transfer.

4036mm

2025mm

905mm

Electrical Supply

32A 415V 3 Phase N+E

16A max/phase 50/60Hz

Pneumatic Supply

NOT REQUIRED

 

INTELLIGENT

  • Automatic recipe driven film set up

  • Auto adjusting film tension system

  • Film snap protection

  • RFID “Intelligent” tooling, recipe/tool configuration, avoids starting the machine with incorrect tool components or program

  • Easy to follow guided film path for loading

  • Intelligent self-diagnosis system

  • Tool pack block sensor to avoid “smash ups”

  • Pack crush protection on stepping belt

  • Industrial remote access diagnosis

  • Interactive screen: coder can be controlled through the machine HMI.

  • RFID fob access and full audit trail

  • DataConnect – online data capture solution.

  • Machine operating linear speed curves programmable for awkward products

  • SQL data logger.

FUTUREPROOFED

  • Atmospheric sealing

  • MAP-F (Gas Flushing).

  • Tool can be loaded from both sides

  • Fully portable with fixed locking feet

  • Date coder integration ready

  • Optional upgrades can be retrofitted

  • Bypass/Passive conveyor available

  • Industry 4.0 ready

  • Conveyor cartridges easily changeable for difficult packaging and products

HYGIENIC

  • Full hygienic, robust construction to food industry standards.

  • Hygienic full piece stainless steel bed plate

  • 180° guard door opening for complete access

  • Full open access on the infeed/outfeed with interlocked guards

  • Quick release removal conveyor cartridges

FLEXIBLE TOOLING

  • POD-tech, cartridge style tooling – gives a 90% reduction in any unplanned downtime.

  • Tool-less, fast base tool locking mechanism

  • Two minute tool changeover

  • Quick release tools.

  • Inbuilt tool docking system aligns electrical and gas/vacuum connectors

  • Lightweight tooling

  • Easy height-adjusting telescopic transfer arm.

  • Quick release cutting blades

  • Waterproof heater mats, rapid warm up times

  • Eco-Cut film saving tooling options

  • Inside-cut & foil crimping functions

MATERIALS

The Revolution 2 has the ability to heat seal reel fed film, paper or laminate lids to preformed trays and containers of CPET, Polypropylene, PVC, Styrene, Board, Smooth walled foil, pre-cut board, Pulp, Paper, Plastic, and many other types of container.

Our trials facility based at our factory in Knutsford offers you the opportunity to carry out trials and produce sample packs. Our packaging seal technologist can guide you through the development of new packaging concepts and environmentally friendly alternatives with our wealth of experience and knowledge. https://www.pal.co.uk/trial-facility

SUPPORT

Get in touch ...

1 montgomery close parkgate industrial estate knutsford cheshire WA16 8XW UK

1 Montgomery Close

Parkgate Industrial Estate

Knutsford

Cheshire

WA16 8XW

United Kingdom

VISIT US

HEAD OFFICE        +44 (0) 1565 755000 

SALES                      +44 (0) 1565 756555

SPARES                   +44 (0)  1565 756558

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